Automotive

Gas Spring Welding & Filling

Gas spring which uses compressed gas sealed inside the cylinder to work like a spring.
The compressed gas used are mostly nitrogen gas.

DSA-100-SRW

DDIA-180-SRW

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

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Tube & End Fitting

Automated Projection Welding Machine

  • This machine projection welds A-flats or screws to the end of the gas spring.
  • This process proceeds after gas filling & welding.
  • Below are the machines for the end fitting to tube welding process.
    1) Manual Operation - Economy Model
    2) Manual Operation - Deluxe Model
    3) Fully Automated Operation - Fully Automatic

Specification

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Specification

Model DSA-SRW DDIA-SRW
Operation Fully Automatic Model
Productivity 5~7 Seconds / PC, 4100~5800 PCS /per day
Weld Strength Comparably Lower Comparably Higher
Power Conversion Single Phase AC
0% Energy Saving
Imbalance Phase
Three Phase DC Inverter
70% Energy Saving
Balance Phase

Fully Automated

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DF-35~70-RL

DF-35~70

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

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Filling & Welding

Gas Filling & Welding Machine

This machine fills the precisely fill in the required nitrogen gas into the gas spring and seals it by welding.

  • Cycle Time 3~4 seconds includes gas filling to required pressure and welding (Seal).
  • Consistent pressure filled into the gas spring.
  • Pressure filled into each gas springs are trackable with industrial 4.0 supported technology.
  • Double fill version fills 2 gas spring simultaneously.

Specification

Specification

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DS-150-PJ-DX

DS-200-PJ-DX

DS-250-PJ-DX

DS-300-PJ-DX

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

Single Phase ACLearn More

Three Phase DC Inverter (MFDC)Learn More

End Fitting to Tube

Projection Welder - DX Model

  • Quick Die Change Function for complicated tool design.
  • As minimal as 2 min changeover time
  • Pneumatic clamping function makes welding cylindrical items simple and easy
  • Air cylinder Force up to 3000kg
  • Standard lower arm and adjustable knee available as option
  • Standard tool and customized fixture and tooling available upon request
  • Weld Data acquisition including weld force, weld pressure, weld penetration, weld current, weld time to water flow and water temperature

Specification

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Specification

Model DS-150-PJ-DX DS-200-PJ-DX DS-300-PJ-DX
Input Voltage 220V, 380V, 415V, 440V, 480V; AC
Input Phase Single Phase
Rated capacity 150kVA 200kVA 300kVA
Max. Shortcircuit Current 35000A 42000A 55000A
Weld Force 1000kgf 1000kgf 1500kgf
Cooling Water 16L/Min 20L/Min 24L/Min

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DS-100-PJ-CLP

DS-150-PJ-CLP

DS-200-PJ-CLP

DS-250-PJ-CLP

DS-300-PJ-CLP

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

Single Phase ACLearn More

Three Phase DC Inverter (MFDC)Learn More

End Fitting to Tube

Projection Welder - CLP Model

  • An economical projection welder for easy tool design and quick change over.
  • Air cylinder Force up to 3000kg
  • Standard lower arm and adjustable knee available as option
  • Standard tool and customized fixture and tooling available upon request

Specification

Compare

Specification

Model DS-150-PJ-CLP DS-200-PJ-CLP DS-300-PJ-CLP
Input Voltage 220V, 380V, 415V, 440V, 480V; AC
Input Phase Single Phase
Rated capacity 150kVA 200kVA 300kVA
Max. Shortcircuit Current 35000A 42000A 55000A
Weld Force 1000kgf 1000kgf 1500kgf
Cooling Water 16L/min 20L/min 20L/min
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