Gas Spring Welding & Filling | Automotive

DSA-100-SRW

DDIA-180-SRW

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

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Tube & End Fitting

Automated Projection Welding Machine

This machine projection welds A-flats or screws to the end of the gas spring.
This process proceeds after gas filling & welding.
Below are the machines for the end fitting to tube welding process.
1) Manual Operation - Economy Model
2) Manual Operation - Deluxe Model
3) Fully Automated Operation - Fully Automatic

Specification

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Specification

Model	DSA-SRW	DDIA-SRW
Operation	Fully Automatic Model
Productivity	5~7 Seconds / PC, 4100~5800 PCS /per day
Weld Strength	Comparably Lower	Comparably Higher
Power Conversion	Single Phase AC 0% Energy Saving Imbalance Phase	Three Phase DC Inverter 70% Energy Saving Balance Phase

Fully Automated

DSA-SRW

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DDIA-SRW

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DF-35~70-RL

DF-35~70

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

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Filling & Welding

Gas Filling & Welding Machine

This machine fills the precisely fill in the required nitrogen gas into the gas spring and seals it by welding.

Cycle Time 3~4 seconds includes gas filling to required pressure and welding (Seal).
Consistent pressure filled into the gas spring.
Pressure filled into each gas springs are trackable with industrial 4.0 supported technology.
Double fill version fills 2 gas spring simultaneously.

Specification

Single Fill

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Linear Movement

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Double Fill

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DS-150-PJ-DX

DS-200-PJ-DX

DS-250-PJ-DX

DS-300-PJ-DX

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

Single Phase ACLearn More

Three Phase DC Inverter (MFDC)Learn More

End Fitting to Tube

Projection Welder - DX Model

Quick Die Change Function for complicated tool design.
As minimal as 2 min changeover time
Pneumatic clamping function makes welding cylindrical items simple and easy
Air cylinder Force up to 3000kg
Standard lower arm and adjustable knee available as option
Standard tool and customized fixture and tooling available upon request
Weld Data acquisition including weld force, weld pressure, weld penetration, weld current, weld time to water flow and water temperature

Specification

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Specification

Model	DS-150-PJ-DX	DS-200-PJ-DX	DS-300-PJ-DX
Input Voltage	220V, 380V, 415V, 440V, 480V; AC
Input Phase	Single Phase
Rated capacity	150kVA	200kVA	300kVA
Max. Shortcircuit Current	35000A	42000A	55000A
Weld Force	1000kgf	1000kgf	1500kgf
Cooling Water	16L/Min	20L/Min	24L/Min

DS-150-PJ-DX

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DS-200-PJ-DX

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DS-250-PJ-DX

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DS-300-PJ-DX

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DS-100-PJ-CLP

DS-150-PJ-CLP

DS-200-PJ-CLP

DS-250-PJ-CLP

DS-300-PJ-CLP

Current passing through flat electrode to join the Predetermined points on the weld part with the parent material.Learn More

Single Phase ACLearn More

Three Phase DC Inverter (MFDC)Learn More

End Fitting to Tube

Projection Welder - CLP Model

An economical projection welder for easy tool design and quick change over.
Air cylinder Force up to 3000kg
Standard lower arm and adjustable knee available as option
Standard tool and customized fixture and tooling available upon request

Specification

Compare

Specification

Model	DS-150-PJ-CLP	DS-200-PJ-CLP	DS-300-PJ-CLP
Input Voltage	220V, 380V, 415V, 440V, 480V; AC
Input Phase	Single Phase
Rated capacity	150kVA	200kVA	300kVA
Max. Shortcircuit Current	35000A	42000A	55000A
Weld Force	1000kgf	1000kgf	1500kgf
Cooling Water	16L/min	20L/min	20L/min

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